Our Wholly Biased Look at Fiberglass Fly Rods, Part II: The Builders

by Tom Chandler on January 30, 2008 · 22 comments

What’s New In An Old Technology (This is Part II: Read Part I here, and Part III here.)

If I described the number of fiberglass fly rod makers as “large” or even “booming,” I’d be a liar.

There are a handful of small companies building glass, and a few larger companies dipping their toe in the technology, though by and large the bigger companies haven’t fared well at fiberglass.

For example, the original Winston fiberglass fly rods (typically built on the vaunted Fisher blanks) were quite good, but the reissued Winston “Stalker” rods were universally derided as pale shadows of the originals (Winston no longer lists fiberglass fly rods on their Web site).

Scott rods offers four fiberglass rods, though an Undergrounder noticed their own reps didn’t seem to know it.

In fact, look closely, and you’ll uncover a recurring theme; the larger rod companies pigeonhole fiberglass as a material suited only to very short rods, yet those buying fiberglass fly rods are using them for everyday fly fishing on all kinds of trout water.

Which is where small, independent rod builders enter the picture.

Today, I’m going to cover three independent fiberglass rod builders, and handle the bigger rod companies and other manufacturers in the next installment. Off we go…

Steffen Brothers

Though he’s not well known to the general fly fishing public, Mark Steffen has been rolling exceptional fiberglass and graphite fly rod blanks in his one-man operation for years.

His smooth-casting, medium-actioned fiberglass rods offer a decidedly retro look; the opaque, maroon brown, unsanded blanks appeal to some (like me), but are unlikely to win many beauty contests.

Steffen Brothers fiberglass fly rod
Steffen’s handwriting isn’t much, but his fiberglass rods cast beautifully.

Despite the nostalgic appearance, his s-glass rods are all business, and surprisingly light.

In fact, you don’t experience the real beauty of his rods until you’re on the river — they’re exceptionally smooth, light-in-the-hand casters. Comparing rods and actions is an inexact science at best, but my feeling is that the Steffen rods play in the same range (action-wise) as the vaunted Granger and Phillipson bamboo tapers.

They’re soft enough to protect light tippets and preserve a smooth, undefinable casting “feel” – yet strong enough to handle some wind, big fish, and big flies.

It’s safe to that – on a purely technical footing — his fiberglass fly rods rank with any currently being built. And at $300-$425 (depending on number of pieces), they’re a bargain compared to top-flight graphite fly rods.

His reel seats and cosmetics are straightforward and functional, and don’t be fooled by his Web site; it’s years out of date. He now offers many models not listed (including his very fishable 5wt rods).

I own and fish a pair of Steffen rods — 8′ and 8.5′ 5wts, (3pc and 4pc respectively) — and while some suggest a good 8.5′ 5wt fiberglass fly rod can’t be built, Steffen’s 8.5′ 5/6wt suggests otherwise.

In addition, his 7′9″ – 8′ 3/4wt rods are universally loved, though I haven’t fished one.


Closeup of the unsanded Steffen blank.

Steffen also rolls and build some exceptional graphite rods, but says that fiberglass fly rods are the fastest-growing part of his rod mix. Like McFarland’s rods (see below), Steffen will build a fiberglass fly rod in about as many pieces as you want — inserting internal spigot ferrules where needed.

Steffen doesn’t build vanity fly rods, but he does build fiberglass fly rods that fish very well.

McFarland Fly Rods

Mike McFarland’s glass fly rods are well known among fiberglass flyrodders — both for their smooth actions and gorgeous appearance. Where Steffen’s rods are (relatively speaking) high tech and plain looking, McFarland’s rods harken back to a more traditional action and are frankly gorgeous.

Butterscotch-colored McFarland fiberglass fly rod
McFarland’s blanks feature a butterscotch brown color (photo McFarland Rods)

They’re still exceptional fishing tools, but McFarland uses e-glass (a slightly lower modulus fiberglass), puts a lot of effort into refining the appearance of his rods, and admits to preferring less-aggressive traditional tapers.

Available in multiple trim levels and in everything from 2-pc to ultra-portable 8-piece formats, McFarland’s glass rods (the Spruce Creek Series) cover a wide range of actions: progressive, dry fly, and parabolic.

For the real diehard old farts, McFarland even offers fly rods with nickel silver ferrules, an “accessory” which heaps many of the maintenance issues associated with bamboo rods onto fiberglass (I’m passing on that one).

Like Steffen, McFarland is often willing to build you a rod that’s not in his catalog, offering fly fishers a truly “custom” rod – a trait far more reminiscent of bamboo rods than today’s mass-produced graphite.

A Mcfarland fiberglass rod and agate guide
McFarland dresses his rods with some serious bling (photo McFarland Rods)

He offers fly rods in 7′ to 8′9″ lengths, and from 3 to 7 weights, making him the only builder dabbling in longer, heavier line weight glass rods — a space in the market often reserved for graphite.

The consensus is that McFarland’s rods are a teensy bit slower than Steffen’s efforts due to the slightly lower modulus material, though his stiff-butted dry fly rods won’t necessarily feel that way.

I’d suggest they offer a strong appeal to traditionalists and bamboo fanatics, but in truth, things are just plain pretty, and very smooth.

TL Johnson Rods

Terry Johnson’s new fly rod company (TL Johnson fly rods, natch) is focused on its several lines of graphite fly rods, but Johnson clearly has a soft spot in his heart for glass rods.

His glass models are subtly different from the others; at their core lies a helix of graphite fiber which is surrounded by fiberglass, and as a result, his line of fiberglass rods fish a little “faster” than most glass.

A metallic olive TL Johnson glass rod
The metallic olive TL Johnson glass rod (photo courtesy TL Johnson)

When I spoke to Johnson at the retailer show in Denver, he said he wanted his rods to bridge the gap between bamboo and graphite, and a quick test of one of his rods suggested he’s he’s done so.

Currently, Johnson offers glass rods from 7′ to 8′ in length, in 4wt and 5wt models. His Web site lists only 2-pc models – a stumbling block if you’re looking for a travel rod.

His glass rods are cleanly built and finished, and — like most of the rod builders mentioned here – less expensive than a lot of the graphite rods on the market.

The rods I handled at the show were pretty – an olive color with nicely coordinated wraps – and I’d suggest their relatively sleek, modern appearance will appeal to those familiar with modern graphite rods.

Next Time…

I’ll cover some of the bigger fiberglass fly rod providers, including the much-loved (and high-priced) Thomas & Thomas Heirloom rods, and one of the best values in fiberglass — provided you can find one — the Diamondglass rods.

See you on the river, Tom Chandler.

(This is Part II: Read Part I here, and Part III here)

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Casting Glass: The Underground’s Wholly Biased Take on the Modern Fiberglass Fly Rod « Boulder Flycasters
September 25, 2009 at 9:39 am

{ 21 comments… read them below or add one }

1 Will January 31, 2008 at 7:11 am

I’d love to get a rod like Steffen Brothers for backpacking. How much do rod strength is compromised in adding pieces?

Thanks for this excellent fiberglass series, Tom! -W  

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2 rich September 13, 2009 at 9:59 am

Will,

I own a 4 piece 3/4wt Steffen that I have never had a problem with. These rods are not fragile like a Winston 5 piece LT. I recently inquired with Steffen fans that own the same blank in various number of sections and was informed that they feel no difference in sensitivity between there two piece and multiple piece Steffens.

Rich  

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3 Tom Chandler January 31, 2008 at 8:35 am

I think the rods are pretty strong, though the more ferrules, the more they move up the rod into the thinner tip material.

Ian Rutter warned me that throwing streamers all day tends to loosen the tip section of rods with four or more pieces, but that’s a fairly extreme kind of gig.

Getting the tip section on and off my 4-pc Steffen is definitely a “focus, people, focus” moment, but travel rods are pretty much the norm nowadays.

I wouldn’t worry about it.  

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4 mike edwards January 31, 2008 at 9:41 am

Would you happen to have a suggestion for a custom builder? I would like very much to have someone build me a Steffen Bros. 3/4 weight rod with more traditional finishing, a la McFarland.  

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5 rich September 13, 2009 at 4:47 am

Mike,

If you haven’t done so already there are a few rod builders on the Fiberglass Flyrodders Forum that are simply the best of the best.

As far as the Steffen 8ft 3/4wt, it’s the only rod I fish with anymore here in Vermont. I am thinking on ordering a 8.5 5/6wt for landlocks and the annual Kingdom Steelhead run.

Rich  

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6 Dano February 2, 2008 at 12:06 pm

Man I love my glass rods with my favorite being a Vince Cummings 7 1/2 ft 5 wt…so smooth…
Yes Glass has Class.
Dano  

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7 Tom Chandler February 2, 2008 at 1:27 pm

Mike: I can’t suggest any builders off the top of my head. Dave Lewis is a good builder, but I don’t know if he’ll build on a blank you send him.

And a Steffen will never look as traditional as a McFarland — the blanks are just too different in appearance.  

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8 Graham February 2, 2008 at 4:33 pm

Nothing beats the Dave Lewis series of fiberglass rods. See:

http://tinyurl.com/2t7rqg

and:

http://tinyurl.com/2nq72f

No commercial interests here!

Graham  

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9 Tom Chandler February 2, 2008 at 6:59 pm

The Dave Lewis glass rods seem to be using the Lamiglas honey colored blanks (they’re discussed in the next installment).  

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10 Graham February 3, 2008 at 8:22 am

Tom,

I believe that is correct, but take a close look at the workmanship. That’s not epoxy either. Dave developed a severe allergic reaction to epoxy after many years of excellent epoxy work that forced him to use spar varnish. I think you will agree that his results are impeccable.

Graham  

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11 Arnaud June 13, 2008 at 6:36 am

Tom,

Just wanted to thank you for this article: I was already enjoying the blog for a while when this was published and I immediately feel that I needed a glass rod (right now!). I ordered a 8′ 3/4wt from Mark Steffen: What a rod!! This is my main gear now and is a great pleasure to cast and fish.

Keep on the good writing!
Cheers from France,
Arnaud  

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12 Tom Chandler June 13, 2008 at 8:50 am

Graham: I like the low-buildup look of spar varnish.

Arnaud: I understand that the 8′ 3/4wt is one Steffen’s own favorites, and everyone who owns one seems to like it. Glad we could help!  

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13 craig July 14, 2008 at 4:26 pm

I’ve been fishing Dave Lewis’ 6 piece 7′ 3/4 for a few years now, especially on the Shenandoah Park streams, not far from where Dave builds them. They are beautifully built and finished, and fish like they look. This one is perfect for backpacking and tossing dry flies on little pools. Thanks, Dave, and thanks Tom for an informative article.  

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14 Andy March 3, 2009 at 5:32 am

I own 5 Steffen graphite rods and they are all A+ fishing machines. I’ve ordered a half dozen 7.5 3p 3wts for friends and they all agree it’s a favorite rod. After reading this article I’m going to order a glass rod and I’m confident it will also be A+.

Mark’s ability to make excellent muti piece (3 or 4piece) rods is tops.

Comments were made about the unsanded blanks, I personally really like them. They are not “bling” rods, but still very attractive. If your buying a rod for its “fishability” they can’t be beat.  

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15 Tom Chandler March 3, 2009 at 11:33 am

@Andy: I kinda like the retro look, and for sure I like my Steffen rods. Thanks for stopping by.  

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16 Andy Lamberson June 5, 2009 at 7:44 pm

I ordered a Steffen 7.5 ft. 3 piece 2/3 weight a couple months ago and it arrived in time for our annual 5 day fish-a-thon on our southeast Minnesota spring creeks and I couldn’t be more happy with the performance of the rod. It was the perfect rod for the tight fishing we experience on these creeks. Commonly you are only fishing 5-10 feet of flyline (and a 9 ft. leader) in very tight quarters. I wanted a rod that would load quickly with a 3wt line and the rod was the ticket!

The rod is very smooth casting and was perfect for pinpoint casting. The rod was a lot “faster” than I expected…it is definitely NOT a wimpy rod! I would describe it as a “medium” action rod with a very lite tip. It did a great job of protecting 6x tippets. I landed browns to 16″ on the rod and it had great “backbone” while bending like you would expect (and want) a quality fiberglass rod to do!

The rod looks great…but I’ve always have been a fan of the unsanded blank look and the wraps and hardware were A+. It is a very nice looking rod.

The negatives? You do have to cast this rod. I normally don’t false cast…at all…while fishing but with the medium action/fiberglass you need to false cast your way out to the fish. It does “shoot” the line…but not like a fast action rod. The big advantage of this is that you can really pinpoint cast this rod. In general, the browns in our spring creek streams have a very small feeding lane. As I was fishing the rod I was thinking this is the rod to fish accuracy is absolutely necessary… when 1″ might as well be 1 foot away….they are not going to take your fly! It also NOT the rod to use in a wind…any wind! The 3 wt line just isn’t a wind line…but with a fast rod to can compensate. The fiberglass just doesn’t throw a tight enough loop. You need to slow down your casting stroke to fish this rod effectively….or you’ll be throwing tailing loops (wind knots) all day!

Bottom line: A+
Very nice looking rod with superior performance that was just plain FUN to fish and land fish on! The perfect small stream rod.- Andy  

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17 Tom Chandler June 6, 2009 at 10:47 am

Glad to hear you liked it. Steffen really does seem to nailing his tapers (at least in his fiberglass fly rods, I know little about his graphite fly rods). He’s one of those builders who will be greatly missed when he’s gone, but somewhat unappreciated while he’s around (much like the Diamondglass fly rods were).  

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18 rich September 13, 2009 at 5:04 am

Tom,

Living not too far from the original Diamondback plant in Stowe I can’t express enough how depressing it was to watch a business that made an outstanding product with a great group of employees get flushed down the toilet when Cortland bought it. I used to drive over and cast rods, then stop in at the Flyrod Shop across the road to banter with Stowey. I purchased my first “expensive” rod(Carbonite Supreme)right there at the factory from Bill. I am fortunate enough to have found 9ft 5wt Golden Shadow that was built in the early days when the company was at the top of it’s game. It is the finest graphite rod I have ever cast.

Rich  

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19 Tom Chandler September 13, 2009 at 7:57 am

rich: Living not too far from the original Diamondback plant in Stowe I can’t express enough how depressing it was to watch a business that made an outstanding product with a great group of employees get flushed down the toilet when Cortland bought it.

Hard to argue with that one. They built some wonderful rods, and I have no idea what Cortland had in mind when they bought the company. My love for Cortland doesn’t extend much beyond the 444 fly line, and the mess at Diamondback was one reason why.  

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20 Don masten November 12, 2009 at 8:28 am

I own a Garcia model 2073, a 7 1/2 ft fiberglass rod. Its been stored for 30 years in my closet in an aluminum tube. I have fished with it about 20 times this year. I Like it. Anyone own one? what’s your opinion? fit, finish, quality?

Thanks, Don  

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21 Tom Chandler November 12, 2009 at 10:00 am

Don masten: I own a Garcia model 2073, a 7 1/2 ft fiberglass rod. Its been stored for 30 years in my closet in an aluminum tube. I have fished with it about 20 times this year. I Like it. Anyone own one?what’s your opinion? fit, finish, quality?Thanks, Don

I’m not real familiar with the Garcia models, though I do own an 8.5′ 8wt (thought about using it for streamers) that’s very fast, and regrettably gaudy in appearance.

What’s sadly true about many of the 1970s and 1980s model glass rods is that they were darned ugly. Hopefully yours escaped that fate.  

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